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Fired Equipment is integrated into nearly every refining or chemical production process. Heat generated by combustion must be safely and efficiently transferred — typically through costly high alloy coils — to a process stream that may be changing phase or reacting. Fired Heaters usually ...
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Cetek high emissivity coating for fired heater refractory
Is your fired heater limited by bridge wall temperature, or firing duty? Instead of a full scale revamp, we may address these issues may by the application of Cetek’s High Emissivity Ceramic Coatings to the refractory surfaces. Cetek High Emissivity Ceramic Coatings provide improved ...
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Furnace convection section robotic cleaning improves energy efficiency
Excessive fouling in the convection section of fired heaters and furnaces results in higher fuel consumption to achieve the required output. This causes high stack temperatures, reduced heat transfer, and increased emissions, which can lead to government fines and environmental damage. ...
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Heat Exchangers - we can detect leaks to as low as 1ppm
Tracerco has been at the forefront of online leak detection for the last 50 years and can detect leaks to as low as 1ppm. If you have a leak, we can identify the specific exchanger where it's happening. We can identify which exchanger within a bank is leaking. The method is non-intrusive, ...
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Hot spot repair - online fired heater refractory repair
Hot Spot Repair in Live Heaters. Hot spots in the shell of the fired heater limit capacity and can cause a forced shutdown. Our experienced global team mobilizes at short notice to repair refractory online. What is Refractory Failure? The refractory may fail prematurely due to the ...
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How to fix a tube in a fired heater furnace without SD - Hot Tube Stabilization
Occasionally, tube supports (wall and roof) in the radiant section of process heaters fail, allowing the process tubes to potentially get out of alignment (sagging or bowing) or even worse, rupturing. IGS Hot-tek provides on-line repair service to stabilize the process tubes while the ...
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How to increase fired heater heat transfer and energy efficiency
How many times have you been reminded that fired heaters have the greatest running cost of fixed equipment on your site? Most fired heaters experience a drop in thermal efficiency over time with degradation coming from both radiant and convective sections. For many units that can ...
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Large crude heater revamp by XRG Technologies
A large crude heater in The Netherlands suffered from reliability, fouling and capacity problems caused by flame impingement. In addition to eliminating this bottleneck, the client wanted to increase heater throughput by 29% and increase fuel efficiency to at least 90%. XRG evaluated ...
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Lasers for safety and process control in fired heaters
Focusing on the role of the SERVOTOUGH Laser 3 Plus combustion analyzer in fired heaters combustion processes.
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Process heaters application video
With a range of accurate, responsive gas analysis technologies and extensive applications knowledge, Servomex can help make your process heaters and furnaces safer and more efficient.
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The latest innovation in fired heater convection section cleaning
Our team of designers and project managers delved into the introduction of the new robotic furnace convection cleaning system. We explored: Achieving a 90% clean convection section, reducing stack temperatures, and improving furnace efficiency. The workings and features of the new robotic ...
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What makes MK7 the most advanced fired heater convection section no-man entry cleaning rover?
Introducing the IGS Tube Tech MK7 rover system, the next generation in autonomous cleaning technology, capable of removing more than 90% of fouling and restoring your fired heater convection sections to their original design thermal efficiency. Developed through extensive research and ...
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Fired heaters in refineries and petrochemical plants emit millions of tons of CO2 & NOx every year. Lowering those emissions often causes flame quality issues which can reduce the coil life, run lengths, and capacity of your heater. Built on 30 years of research, XRG developed the ...
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