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Restoring production efficiency & NOx reduction by eliminating SCR fouling
Problem: SCR fouling is typically caused by refractory or insulation fibers that accumulate and block the face of the catalyst, eventually leading to substantial flow disruption and excessive pressure drops, typically worsening over time. This pressure drop and flow maldistribution will cause production rate limitations, unplanned outages, and environmental compliance issues, as well as reduce he catalyst life. Solution: Proven methods for keeping SCRs operating efficiently ...
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Radiation monitors and servicing
With over 60 years’ experience, Tracerco offers a wide range of award-winning radiation monitors to measure radiation dose rate or monitor process and environmental contaminants in a number of applications. These include, but are not limited to, Oil and Gas, NDT, Nuclear, CBRNe, Industrial Research and Educational Sectors, Medical and Life Sciences, and Environmental and Waste Management Industries. All of our products including; handheld dose rate, contamination, NORM and ...
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Watlow was founded in 1922 and was built on the family’s passion to “be the best.” This dedication created a steady stream of new products, a devoted and capable workforce and steady growth. Today, almost 100 years later, we continue to strive to “be the best” by following the principles of Lean, an organizational philosophy that promotes continuous improvement. We call it the Watlow Way. The Watlow Way takes us back to our roots because it is a people-centric ...
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Tracerco Diagnostics™ Distribution study - FCC stripper
Uniform distribution of catalyst and steam in a stripper is critical to achieve high stripping efficiency (less carry-down of hydrocarbon products from reactor to regenerator). A failure to effectively remove hydrocarbon from the catalyst will result in a loss of product, lower throughput, and lower catalyst activity due to increased regenerator bed temperature. The Field Test Tracerco was contacted to conduct distribution studies for a leading refiner that was experiencing ...
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Green design practices: focus on efficiency
Green design is more than recycling scrap materials or calculating carbon footprints. It minimizes negative environmental impact through skillful design and operating practices to produce efficient, better-functioning processes. Because green practices reduce resource requirements, in many cases, they can also improve the profitability of the entire process. One of the most effective ways to make a process greener is to focus on column efficiency. Distillation is an energy ...
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Eliminate convection section fouling by encapsulating refractory
Problem: Over time refractory ceramic fiber becomes friable. This friable dust is entrained in the post combustion flue gases and gets carried downstream, fouling convection section tubes and catalyst banks. Fig 1 shows new ceramic fiber under SEM. Fibers are continuous and intact. After heat exposure, long strands break down into smaller pieces, which are carried downstream and comprise the majority of convection section fouling (Fig 2). Solution: Cetek Ceramic coatings effectively ...
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Diagnostics™ Leak Study Optimise Ammonia Synthesis Loop
How can Tracerco help optimise performance in my ammonia synthesis loop? If you are trying to determine why the ammonia synthesis line is not performing as efficiently as expected, a series of tracer tests can be carried out for troubleshooting the different processing loops of ammonia synthesis and converter lines. Tracerco Diagnostics™ Leak studies have proven invaluable in identifying potential areas or locations of leakage within an ammonia synthesis processing loop, converter, ...
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Accurate flash point determination for low volume samples. The Optiflash Small Scale accurately detects flashpoint in petroleum products, biodiesels, solvents, chemicals, paint varnishes, fluxed bitumen, food and beverages. There are three models available: regular, low temperature and high temperature. The OptiFlash Small Scale is fully compliant with leading global standards.
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Expertise beyond the column LPG Treating
DC Coalescer™. Composite two-material design with very different surface free energies — typically metal and plastic. This simple principle offers notable advantages over conventional, single medium alternatives. The combination of both high and low surface energies gives effective separation irrespective of which phase is dispersed. The rate of coalescence is significantly increased.
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Intrinsically safe analyzer measuring O2, CO or CO2. High performance oxygen designed for the measurement of toxic and flammable gas samples, the intrinsically safe Micro i.s 5100 is a unique analyzer certified to Zone 0 and Zone 1, and suitable for measuring percent levels of O2, CO or CO2. Applications include hazard area combustion optimisation, refineries, process monitoring and inerting.
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A group of interesting articles* deals with opportunity crudes, a mixed breed that includes very heavy, sour and high total acid number types as well as those with unexceptional naphthenic acid content but which do have significant concentrations of aliphatic acids or possess the ability to generate them during processing. They all sell at substantial discounts that give refiners who can process them the opportunity to reap higher profits. Hence their name. Note that phrase ...
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High speed data networks, cloud-based systems and advanced data techniques are leading a distinct change in the way industries monitor and optimize operating assets. Refineries that will adopt realtime unit monitoring tools incorporating on-demand, advanced modelling of process performance will see an immediate marketplace advantage. Axens’ Connect’In™ addresses these challenges and is leading the breakthrough to substantially improve the efficiency of refineries. ...
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Proven Safe Maintenance on Active Fired Heaters Using patented approaches, methods, and tools, we combine our Hot-tekTM services to achieve the best results for your specific needs, during unit operation with no interruption to production.
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Exploring industrial analytics alternatives in the manufacturing 4.0 Era
In the Manufacturing 4.0 era, industrial organizations have more data at their fingertips than ever, offering the promise of higher production rates, more consistent quality, and reduced costs through data-driven strategies. Standing between many businesses and this promise of process optimization are questions surrounding the right tools to harness this data effectively – a choice complicated by the shifting status of longtime standard OSIsoft’s ProcessBook and PI Vision ...
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Can process electrification accelerate decarbonization of refining and petrochemicals?
Is electrification the right fit to decarbonize the oil and gas sector? Despite global efforts, CO2 emissions continue to rise, placing the O&G industry under increasing pressure to reduce its carbon footprint. With the sector responsible for 15% of total energy-related emissions, and its associated processes heavily relying on fossil-fuels, strategic action is crucial to meet global climate goals. This webinar will explore the key drivers and challenges of decarbonization ...
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Breaking feedstock barriers with HTW® gasification technology
In the race to achieve net-zero emissions by 2050, industries are facing unprecedented challenges in meeting ambitious targets for sustainable fuels and chemicals. As sustainable feedstocks used today become scarce, the search for innovative solutions has never been more critical. Discover how GIDARA Energy's gasification process and efforts can efficiently convert a wide array of sustainable feedstocks – from forestry residues and municipal solid waste (MSW) to hard-to-recycle ...
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Novel sulfur removal pathways to aid energy reduction and decarbonisation
Decarbonisation and energy efficiency are key economic drivers for refining and petrochemical operators globally, along with emphasis on minimizing sulphur emissions. Sulphur removal has been practiced in the industry for decades. However, with the development of new media, adsorbents, and catalysts, it’s now possible to achieve the above stated goals by deploying these materials in different applications related to refinery and petrochemical sectors. This webinar will showcase ...
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Elevating emulsion layer level measurement
Gain exclusive insights into a groundbreaking Time Domain Reflectometry (TDR)-based Multiphase Detector from Ametek Level Measurement Solutions that revolutionizes level measurement in applications with dynamic emulsion layers. Register to attend this free webinar to: - Learn how to accurately measure dynamic emulsion layers. - Overcome challenges that can limit process optimization. - Explore a new, patented concept in utilizing TDR technology for dynamic emulsion layer ...
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Exploring chemical recycling and bio-based plastics production in refineries
How do we meet the growing demand for plastics? The global refining, gas, and petrochemical industries are under pressure to decarbonise and adopt sustainable practices while meeting increasing needs for plastics. This webinar will provide you with the following insights in addressing these challenges: - Explore advanced solutions such as chemical recycling, bio-based plastics, and mechanical recycling - See how Axens integrates recycling technologies into existing refineries - ...
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Catalyst recycling & sulfur recovery: A new approach
Evonik’s catalyst reuse technologies enable today’s sulfur recovery unit operators to gain the activity they require while minimizing cost and environmental footprint, with the help of catalyst reuse technologies. You will benefit from the following insights: • Get an overview of how Evonik is leading the industry in catalyst reuse technologies, in particular for tail gas treating applications. • Explore the benefits of extending catalyst reuse from hydroprocessing ...
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Mission critical electric heat tracing solutions for the hydrogen and carbon capture industry
Around the globe, world leaders have pledged to invest in technologies such as carbon capture and hydrogen to help accelerate the energy transition. In this webinar we explain how nVent RAYCHEM solutions can play a vital role in protecting and optimizing H2 and CCUS application, by: • Keeping critical processes operational • Protecting pipes, tanks, and equipment from freezing Register today to benefit from the following insights: • Get an overview of nVent RAYCHEM ...
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Navigating Complexities of Renewables Processing
Refineries are shifting away from producing traditional fuels to remain relevant, compliant and profitable. Join us to learn more about recent developments in renewable feedstocks processing. In this webinar from Ketjen, you will gain an understanding of the regulations and drivers that shape the renewables market. You will also have a chance to learn about operational challenges you may face while processing feedstocks with various amounts and grades of HVO or waste plastic ...
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Transforming hydrogen storage and transport
Join us for an insightful webinar where we delve into the hydrogen economy and discuss bankable and sustainable hydrogen transport projects that exist today. This session will focus on the commercialized and groundbreaking Liquid Organic Hydrogen Carriers (LOHC) technology that is revolutionizing the hydrogen economy. We will present an exciting case study demonstrating LOHC's differentiated benefits when transporting blue hydrogen produced in low cost regions and delivering that ...
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Beyond processbook & PI vision: Exploring today’s industrial analytics tools
In the Manufacturing 4.0 era, industrial organizations have more data at their fingertips than ever, offering the promise of higher production rates, more consistent quality, and reduced costs through data-driven strategies. Standing between many businesses and this promise of process optimization are questions surrounding the right tools to harness this data effectively – a choice complicated by the shifting status of longtime standard OSIsoft’s ProcessBook and PI Vision ...
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The progress of SAF solutions for the decarbonisation of aviation
As the world increasingly commits to steeper decarbonization targets, the aviation industry is determined to develop sustainable solutions to produce cost-competitive, high-yield jet fuel with minimal environmental impact. The International Air Transport Association (IATA) estimates that the 2024 production volume of sustainable aviation fuels (SAF) will triple from 2023 levels – soaring to 1.5 million tonnes. This is in line with larger SAF production trends, as 2023 levels ...
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Optimising the efficiency of shutdowns and turnarounds to improve processes
Tracerco’s diagnostic techniques provide you with the invaluable insights you need to reduce your turnaround times and costs by identifying operational process problems and mechanical integrity of internals in real-time and whilst online. Tracerco’s level, density, interface and multiphase nucleonic instrumentation provides invaluable insights to help you make informed decisions to increase profits, manage risks and reduce costs. Making data-driven decisions can significantly ...