Advanced solutions for pipeline corrosion control in the energy industry

Learn the latest materials and techniques that combat internal pipeline corrosion, including IGS's Metalspray Pipe ID cladding, which enhances durability, safety, and cost-effectiveness across oil and gas infrastructure.

Erosion and corrosion in waste heat recovery systems

Today, we'll delve into a case study surrounding the challenges faced by a plant due to erosion and corrosion in their waste heat recovery system, and how they tackled this issue without compromising plant availability or production.

How a pulp and paper CFB boiler mitigated extreme erosion and saved long-term costs

In this audio case study, we discuss a situation at a Gulf Coast chemical plant where an ethylene furnace encountered a hot spot challenge, requiring prompt action.

HVTS eliminates waste heat recovery boiler corrosion at copper smelter

In this audio case study, we'll talk about the changing maintenance strategy of the power plant operating two Circulating Fluidized Bed boilers. In 2015, they required 500 tube repairs across their units, leading to severe production disruptions. We'll explain why their boiler reliability ...

Hydrotreater efficiency increase during turnaround

A refinery faced a challenge during a turnaround project in 2022, aiming to enhance hydrotreater efficiency with a unique convection section configuration dedicated solely to boiler feed water heating, lacking process coils. This setup presented an opportunity to maximize processing efficiency ...

IGS ClearStream chromium-6 filtration for safe HVTS application

In today's episode, explore the successful collaboration between IGS and a power & light facility as they address high-temperature corrosion in a gas turbine, utilizing innovative HVTS cladding, along with safety measures and environmental considerations, to ensure prolonged operational ...

Mitigating Erosion: HVTS cladding solution for QAPCO quench column

In this case study, we discuss how IGS's High-Velocity Thermal Spray (HVTS) Cladding technology solved erosion issues in QAPCO's Quench Column VE140001.

SMARTGard HVTS Solution: Pulp Mill CFB Boiler Goals Achieved

In this episode of "Efficiency and Reliability," learn how a Pulp Mill in the South Eastern United States overcame operational challenges to achieve their critical maintenance goals, including increasing boiler reliability, extending outage cycles, and reducing mechanical repairs, all ...

Solving coating issues in a carbon capture and storage project amidst new yearholidays

A critical issue arose during the construction of a groundbreaking direct air capture facility in the US Gulf Coast, risking the project timeline and costing over $500k per day in delays, as a particular coating specification for a vessel proved inadequate for the required environment ...

Successful revamp of a 40-year-old steam-methane reformer furnace

This episode examines a successful application of Cetek high emissivity coating to the radiant section of an SMR reformer which was experiencing excessive fuel firing.

Sulfolane corrosion prevention with on-site alloy upgrade during turnaround

In this audio case study, we discuss the corrosion challenges within a sulfolane unit, showing why it's important for proactive maintenance strategies to safeguard operations and reinforce commitments to process safety, efficiency, and environmental responsibility.

Texas tower cleaning enables IRIS inspection and saves $8M+

Integrated Global Services (IGS) deployed Tube Tech’s engineered VCFE cleaning solution to remove fouling from 2688 tubes across two Texas Towers. 100% of tubes were cleaned to a production standard and 10% of tubes received enhanced cleaning for IRIS inspection.