Improving Boiler Efficiency and Longevity with HVTS Cladding

HVTS cladding helped a biomass power plant improve boiler efficiency, reduce maintenance costs, and extend equipment lifespan.

Autoclave lining repair at a copper facility

In this audio case study, we discuss the application of Weld Metal Overlay in an African copper facility, detailing its impact on reducing corrosion, minimizing maintenance downtime, and enhancing operational efficiency.

Ethylene cracking furnace hot spot repair online

In this audio case study, we discuss a situation at a Gulf Coast chemical plant where an ethylene furnace encountered a hot spot challenge, requiring prompt action.

Furnace hot spot repair in the live tail gas Incinerator saves $156M

In this audio case study, learn how IGS's Hot Refractory Repair prevented a potential $156 million shutdown cost for a Central Asian oil and gas producer. It also highlighted the crucial role of proactive maintenance in sustaining uninterrupted energy production.

How a petrochemical plant avoided $12m in losses

A petrochemical plant battled over 10 hotspots on a roof-fired reformer, exposed flames, and the threat of a $12 million loss, see how they avoided a full shutdown.

How fireside ceramic coating enchance thermal spray performance

Discover how Fireside ceramic coatings improve boiler protection by enhancing thermal spray performance, reducing porosity, sealing microcracks, and boosting wear resistance in high-temperature environments.

Larry Emch from IGS: Energy efficiency in furnaces

In this episode, Larry Emch, IGS Furnace Efficiency Specialist, shares the story of a site tackling excessive fuel usage and high emissions in their Steam Methane Reformer.

Mitigating Erosion: HVTS cladding solution for QAPCO quench column

In this case study, we discuss how IGS's High-Velocity Thermal Spray (HVTS) Cladding technology solved erosion issues in QAPCO's Quench Column VE140001.

Nugen Energy's refractory failure challenge

In this audio case study, Nugen Energy faced a significant challenge when their facilities began experiencing refractory failures, requiring extensive downtime for repairs. This downtime not only halted production but also led to substantial financial losses, nearly $6.59 million per ...

Overcoming severe refractory failure in a Saudi Arabian refinery

Today, we'll delve into the case study of how IGS significantly helped improve the operational efficiency of a Saudi Arabian Refinery by addressing a critical refractory failure. Our focus today centers on the innovative Hot-Tek Refractory repair services, implemented while the unit was ...

Performance Improvements with IGS Cetek Coatings

Explore the 18-year impact of IGS Cetek dual emissivity coatings on coker heater tubes at a leading German refinery. Learn how these coatings optimize efficiency, extend run lengths, and enhance reliability, with insights on their application and ongoing benefits.

Solving coating issues in a carbon capture and storage project amidst new yearholidays

A critical issue arose during the construction of a groundbreaking direct air capture facility in the US Gulf Coast, risking the project timeline and costing over $500k per day in delays, as a particular coating specification for a vessel proved inadequate for the required environment ...

Successful revamp of a 40-year-old steam-methane reformer furnace

This episode examines a successful application of Cetek high emissivity coating to the radiant section of an SMR reformer which was experiencing excessive fuel firing.