Furnace convection section robotic cleaning improves energy efficiency
Excessive fouling in the convection section of fired heaters and furnaces results in higher fuel consumption to achieve the required output. This causes high stack temperatures, reduced heat transfer, and increased emissions, which can lead to government fines and environmental damage. Fouling occurs when deposits accumulate on the tube surfaces. It can come from several sources, including contaminated fuel, combustion process, the surrounding environment, or fiber refractory particulate.
IGS Tube Tech’s robotic fouling removal system is controlled remotely. Using a bespoke lance, it penetrates deep between tube rows to remove more than 90% of fouling. With pre-programmed furnace specs, the robot can reach every row of tubes no matter their size. Fouling is removed safely, without the use of harmful chemicals. The robot's advanced sensor system adjusts to warped tubes and bends, ensuring precise fouling removal without refractory damage.
With 90%+ surface area clean guaranteed, our clients see a reduction in stack temperatures, restoration of design heat transfer, less fuel used, lower CO2 and NOx emissions, an improvement in asset life, and a short payback period.
After a comprehensive thermal efficiency study, IGS experts determine your efficiency improvement and the payback period, as well as projected improvement based on your objectives such as fuel or emissions reduction, capacity increase, or a combination of both.
Sponsor:
Other Videos
-
Cleaning convection section tube banks remotely with no-man entry rover
Scott Donson of Tube Tech explains how a no-man entry rover achieves up to 95% cleaning of the surface area of convection sections, surpassing the effectiveness of chemical spraying or general washing methods.
-
The latest innovation in fired heater convection section cleaning
Our team of designers and project managers delved into the introduction of the new robotic furnace convection cleaning system. We explored: Achieving a 90% clean convection section, reducing stack temperatures, and improving furnace efficiency. The workings and features of the new robotic system.
-
Robotic Technology: high-nobility alloy cladding on pipe internals
Transporting untreated wet gas poses significant corrosion risks to pipelines. The presence of corrosive contaminants such as H2S and CO2 in oil and gas pipelines can severely damage key pipeline assets such as finger slug catchers, flare lines, and wet gas pipes by the corrosion of carbon steel surfaces. ...
-
Why energy companies partner with IGS
Watch our latest video on why energy companies choose to partner with IGS for surface protection, with industry experts discussing trust and transparency, in-house R&D and turnkey application, robust protection programs, and access to a global expert team.
-
How a refinery improved their CCR catalytic reformer unit efficiency by 9%
A refinery in South Africa was experiencing high bridgewall temperature in their CCR unit because of process tube scaling. They needed a solution with a clear return on investment. Watch the video to see how this was accomplished.
-
Enhanced SMR efficiency: fuel & emissions reduction delivers a sustainable decade-long benefit
Furnace Efficiency Specialist Larry Emch recalls an application where IGS reduced SMR fuel consumption by 2%, leading to lower CO2 and NOx emissions. This sustainable decade-long benefit was achieved with the application of a Cetek refractory encapsulation coating within the SMR's radiant section.
By ...
-
How IGS solutions increase refinery efficiency and reduce Co2 emissions
Edwin Blom, Executive Advisor of IGS, discusses the importance of reducing CO2 emissions for refineries and the various solutions that can help achieve this global initiative while maintaining high refinery efficiency.
-
What makes MK7 the most advanced fired heater convection section no-man entry cleaning rover?
Introducing the IGS Tube Tech MK7 rover system, the next generation in autonomous cleaning technology, capable of removing more than 90% of fouling and restoring your fired heater convection sections to their original design thermal efficiency.
Developed through extensive research and development, ...
-
Furnace convection section robotic cleaning improves energy efficiency
Excessive fouling in the convection section of fired heaters and furnaces results in higher fuel consumption to achieve the required output. This causes high stack temperatures, reduced heat transfer, and increased emissions, which can lead to government fines and environmental damage. Fouling occurs ...
-
How to fix a tube in a fired heater furnace without SD - Hot Tube Stabilization
Occasionally, tube supports (wall and roof) in the radiant section of process heaters fail, allowing the process tubes to potentially get out of alignment (sagging or bowing) or even worse, rupturing.
IGS Hot-tek provides on-line repair service to stabilize the process tubes while the heater ...
SPONSORS