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How a pulp and paper CFB boiler mitigated extreme erosion and saved long-term costs

In this audio case study, we discuss a situation at a Gulf Coast chemical plant where an ethylene furnace encountered a hot spot challenge, requiring prompt action.

Other Podcasts

  • Improving Boiler Efficiency and Longevity with HVTS Cladding

    HVTS cladding helped a biomass power plant improve boiler efficiency, reduce maintenance costs, and extend equipment lifespan.

  • Performance Improvements with IGS Cetek Coatings

    Explore the 18-year impact of IGS Cetek dual emissivity coatings on coker heater tubes at a leading German refinery. Learn how these coatings optimize efficiency, extend run lengths, and enhance ...

  • Improving boiler reliability at a Texas power plant

    In this audio case study, we discuss how a Texas power plant with two CFB boilers overcame severe tube metal erosion and unpredictable wear rates by adopting IGS’ SMARTGard® High Velocity ...

  • How a petrochemical plant avoided $12m in losses

    A petrochemical plant battled over 10 hotspots on a roof-fired reformer, exposed flames, and the threat of a $12 million loss, see how they avoided a full shutdown.

  • Advanced solutions for pipeline corrosion control in the energy industry

    Learn the latest materials and techniques that combat internal pipeline corrosion, including IGS's Metalspray ...

  • Improving cement production with IGS air cannons and multipliers

    In this podcast, we explore how Cementos Panam improved production efficiency by overcoming raw material humidity issues with IGS air cannons and multipliers.

  • How fireside ceramic coating enchance thermal spray performance

    Discover how Fireside ceramic coatings improve boiler protection by enhancing thermal spray performance, reducing porosity, sealing microcracks, and boosting wear resistance in high-temperature ...

  • Texas tower cleaning enables IRIS inspection and saves $8M+

    Integrated Global Services (IGS) deployed Tube Tech’s engineered VCFE cleaning solution ...

  • Nugen Energy's refractory failure challenge

    In this audio case study, Nugen Energy faced a significant challenge when their facilities began experiencing refractory failures, requiring extensive downtime for repairs. This downtime not ...

  • Solving fired heater radiant tube oxidation

    This episode explores the issue of oxidation scale formation on steel tubes in fired heaters. This problem disrupts heat transfer, causing over-firing, high bridgewall temperatures, and reduced ...

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