logo


Xtend by XRG - A better technology for heat transfer

Fired Heater Fouling Costs Millions. A typical 100,000 barrel per day refinery loses $3-7 million annually because of fouling in fired heaters. Fouling overheats tubes, increases firing rate, reduces yields, and causes lost onstream days. Shutting down a crude, vacuum, or coker heater is extremely costly both in labor and throughput.

To combat these issues, XRG Technologies developed Xtend - a tube-insert to reduce fouling and increase heat transfer.

Xtend - A Better Technology for Heat Transfer
The unique design of Xtend generates more swirl with less pressure drop when compared to a conventional twisted tape. Less than 3% of the flow area is used to generate swirl. The swirling flow:
- Cools the film on the tube wall
- Removes coke precursors from the film
- Increases both temperature and process uniformity
within the tube

DOWNLOAD LITERATURE

View More

  • CO2 reduction in fried equipment

    Fired heaters emit millions of tons of carbon dioxide (CO2) every year. Fired heaters usually have a fuel efficiency well below 100%, so any improvements that making them more efficient reduces CO2. Heaters are currently fuelled by carbon-bearing refinery fuel gas or natural gas, so further CO2 reduction ...

  • Hydrogen fuel conversion in fired equipment

    Organizations are facing unprecedented challenges in achieving their strategic climate goals. Now is the time to evaluate options for hydrogen refuelling, efficiency improvements, and novel methods of CO2 reduction in fired heaters and boilers. You can reduce carbon footprints by refuelling fired ...

  • Unrivalled combustion expertise - Superior heat transfer solutions

    XRG Technologies is an innovative engineering and procurement firm specializing in fired equipment for the refining, petrochemical, and power markets. We collaborate with our partners to solve complex problems and manage projects from concept to completion. Our staff of industry experts will partner ...

  • Xtend by XRG - A better technology for heat transfer

    Fired Heater Fouling Costs Millions. A typical 100,000 barrel per day refinery loses $3-7 million annually because of fouling in fired heaters. Fouling overheats tubes, increases firing rate, reduces yields, and causes lost onstream days. Shutting down a crude, vacuum, or coker heater is extremely costly ...

  • Unrivalled combustion expertise, superior heat transfer solutions

    XRG Technologies is an innovative engineering and procurement firm specializing in fired equipment for the refining, petrochemical, and power markets. We collaborate with our partners to solve complex problems and manage projects from concept to completion. Our staff of industry experts will partner ...

  • XRG Technologies, Services and Solutions

    XRG Technologies is an innovative engineering and procurement firm focused on fired and unfired heat transfer equipment for the refining, petrochemical, and power markets. We collaborate with our partners to solve complex problems and manage projects from concept to completion. We have brought together ...

  • Nu-Xsmart Reformer℠

    Creating ultra-low carbon Teal Hydrogen™ in a scalable, modular and compact electrified reformer. Electrified to Eliminate Combustion Emissions - The Nu-X electrified Smart Methane Reforming (Nu-X SMR) technology eliminates combustionin the reformer, avoiding and reducing associated harmful emissions ...

  • Responsive image OHL Gutermuth Butterfly valve
  • Responsive image Turnaround operations improvement
  • Responsive image Best-in-Class Technology Portfolio
  • Responsive image Innovative Measurement Technologies
  • Responsive image The eco-friendly sulphur recovery solution
  • Responsive image Flow control solutions for refining and chemicals
  • Responsive image Asset Management
  • Responsive image FCC Catalyst Applications
  • Responsive image Sustainable Aviation Fuels
  • Responsive image Mobile Water Solutions