Optimisation of a sulphur recovery unit

Prior to Suncor’s purchase of the Spirit River facility, little attention was given to the LO-CAT® unit. In general, over injecting chemicals into a LO-CAT unit will not result in operating problems, just higher than required operating costs. Consequently, in remote gas plants such as Spirit River, it is sometimes difficult to convince operators to change operating conditions if the unit is not presenting any operating problems. However, this is not Suncor’s operating ...

ThruPipe™ flaring piping systems

ThruPipe™ Scan. What does it do? A ThruPipe™ scan of a pipe is a non invasive method to examine the contents of a pipe and identify any localised fouling and blockage in the line. The power of the ThruPipe™ technology is that the scanning is done online, so real time information is obtained about how the flow through the pipe is performing at that instant. The scan “sees through” the pipe wall so a determination of what is happening inside without the need to shut down ...

Carbon Capture and Storage

Carbon Capture and Storage (CCS) technologies aim to capture carbon dioxide (CO2) emissions from power plants and heavy industry before transporting it by pipeline or ship and storing it underground in, for example, empty oil and gas fields. The driver behind this method is to reduce the mass of CO2 that enters the atmosphere and contributes to global warming and ocean acidification. The technology can be used in energy production facilities, and other industrial processes, wherever ...

Suspension crystallization technology

Suspension crystallization technology completes Sulzer‘s existing portfolio of melt crystallization technology consisting of falling film and static crystallization. Based upon careful evaluation of the technologies, our clients can be sure to receive the ideal process for their separation challenge, be it one of our crystallization technologies or even a hybrid process. Suspension crystallization is a highly selective, low energy consuming and solvent-free separation ...

Control valve solutions for severe service

For over 50 years, our control valves have proven to provide optimum performance in severe service valve installations. Today’s control valve portfolio includes a variety of rotary and linear valve trims for demanding applications, such as noise, cavitation, flashing and erosive conditions. Operation and maintenance costs make up the bulk of of the lifetime cost of a valve. Careful consideration of valve selection based on application challenges increases process and valve uptime, ...

On budget, on time, offline

Flawless project execution will not prevent a unit shutdown due to selecting the wrong metallurgy for a challenging crude slate. No matter how well it is fabricated and installed, a shell and tube exchanger with cold, high viscosity vacuum resid on the tube side will have poor heat transfer performance. On-time shipping and installation of a too-small desalter will not prevent crude column overhead corrosion if the centerline velocity is overly optimistic for the design crude. A ...

NAPFINING™ Naphthenic acid removal

NAPFINING™ technologies were first licensed in 1977 and to date Merichem has granted 78 unit operating licenses world-wide. The non-dispersive FIBER FILM® Contactor achieves reduced capital expenditure and less plant space requirements compared to most treating alternatives, making NAPFINING™ and NAPFINING™ HiTAN the technologies-of-choice. In addition, onstream factor between routine turnarounds is 100% whereas electrostatic precipitators (ESPs) are much ...

Grading & guard materials

Maximum catalyst protection and optimum pressure drop management. With the increased levels of heavy and non conventional crude oils in the refinery diets, state-of the art catalysts need state of the art Grading and Guard Materials to create the best working environment mitigating pressure drop and eliminating contaminants. Cycle length of a Hydroprocessing unit is typically controlled either by the catalyst activity (maximum allowable working temperature) or by the reactor ...

OptiDist

The benchmark in atmospheric distillation testing. Thousands of users worldwide trust OptiDist™ for its state-of-the-art solution for performing atmospheric distillation, offering the most precision and ease of use. The versatile design enables multi-methods and non-standard capabilities which can easily be adapted for different applications. The testing and results are in full compliance with all atmospheric distillation methods.

Optimal Flow

Magcat Catalysts produce up to 15% more syngas through the steam reforming process. Magma form their own catalyst carrier utilizing polymer ceramic technology rather than the traditional pressure method, providing higher intrinsic strength, greater geometric surface area and surface texture. The “Golf Ball” shape and texturing creates a % improvement in active surface area. That combined with enlarged near surface porosity and ENHANCER™ Nickel crystal promoter, delivers ...

Gas Jet Compressor Systems for Gas Fields

Gas jet compressor systems for the exploitation of gas fields. GEA designs, manufactures and delivers gas jet compressor systems for on- and offshore applications consisting of jet pumps (ejector or eductor) and silencers to reduce the sound pressure level. Why an ejector system is needed - Natural gas is available with up to 600 bar pressure at a newly drilled well. - The natural gas can be conveyed directly through pipelines for further processing or to place of use. - ...

About Axens

Axens is a group providing a complete range of solutions for the conversion of oil and biomass to cleaner fuels, the production and purification of major petrochemical intermediates as well as all of natural gas' treatment and conversion options. The offer includes technologies, equipment, furnaces, modular units, catalysts, adsorbents and related services. Axens is ideally positioned to cover the entire value chain, from feasibility study to unit start-up and follow-up throughout ...

Condensate is crude

Ultra-light crudes and condensates are here to stay. These streams have flooded the market in recent years, and many of them are deeply discounted against reference crudes. Refiners have been processing increasing percentages of this light material through their Crude Distillation Units (CDUs) up against unit naphtha handling limits. On the surface, processing condensate and other ultra-light crudes with high API gravity and low sulfur should be easy. In reality, many refiners ...